Foam Capabilities For Custom Cutting & Production
Browse our foam conversion services, including CNC contouring, profiling, made to order foam parts, custom case inserts and lamination. We can produce one-off samples or repeat production parts from drawings, templates, samples or digital files.
Our Capabilities
Explore our foam conversion capabilities, from cut-to-size and lamination to CNC fabrication, profiling and protective packaging.
Cut To Size
Bespoke foam solutions for your specific needs
Lamination & Bonding
Enhanced durability and performance
Protective Packaging
Protection you can trust
CNC Fabrication
Precision. Accuracy. Quality.
Foam Profiling
Engineered for performance
Precision CNC-cut foam parts from drawings, templates or digital files.
Our CNC contouring service is designed for accurate 2D foam shape cutting, working from drawings, templates, samples or digital files. Mainly produced in polyurethane foam, this service is ideal for custom profiles, case inserts, packaging parts, upholstery components and repeat production runs.
CNC Contouring
Precision CNC-cut foam parts from drawings, templates or digital files.
Foam Profiling
Profiled foam shapes, contours and specialist cuts for technical applications.
Custom Case Inserts
Protective foam inserts for cases, tools, equipment and packaging.
Lamination
Layered foam solutions combining different grades for comfort, support or performance.
Foam Cushions Cut To Size
Made to your exact dimensions in polyurethane, memory foam, reconstituted and specialist grades. Whether you need a single replacement cushion or production quantities, every order is cut in-house at our Norfolk facility.
- ✓ Any size or shape
- ✓ Upholstery, seating & packaging
- ✓ CNC & manual cutting available
- ✓ Fast UK dispatch
Standard Foam Cushions
Manufactured in popular standard sizes to maximise foam yield and reduce production waste. The result is a more cost-effective cushion without compromising on quality or comfort.
Bespoke Foam Cushions
Cut to your exact requirements with no compromise on size, shape or comfort. Choose from a wide range of foam grades and specifications to create a cushion tailored to your application.
Foam Convoluting & Profiled Foam Cutting
We produce convoluted foam sheets and profiled foam parts for packaging, upholstery, acoustic, bedding and specialist applications. Using polyurethane foam, we can create egg box profiles, wave cuts, castellated foam and repeat production profiles to suit your required size, thickness and foam grade.
Nationwide Delivery
We supply foam products across the UK, with delivery options available for sheets, blocks, cut foam and production orders.
Trade Accounts
Trade accounts are available for upholsterers, manufacturers, converters and regular business customers ordering foam and sundries.
Collection Service
Collect foam sheets, cut-to-size orders, blocks and upholstery supplies direct from our warehouse at a convenient time.
Advice
Not sure which foam grade, thickness or service you need? Our team can help advise on the best option for your application.
Custom Foam Case Inserts In PU & HLB Foam
We manufacture custom foam case inserts to protect tools, equipment, components and specialist products during storage, handling and transport. Inserts can be produced in polyurethane foam or HLB foam depending on the level of protection, presentation and durability required.
- ✓ CNC Cut To Shape
- ✓ PU & HLB Foam Options
- ✓ Protective Case Inserts
- ✓ Tool & Equipment Protection
- ✓ One-Offs & Repeat Production
Foam parts produced from drawings, templates and samples
From one-off prototypes to repeat production, we help turn your requirements into finished foam components using the right material, cutting method and production process.
Send Your Design
Supply a drawing, template, sample, sketch or digital file.
Choose The Foam
We can advise on suitable foam grades, thicknesses and finishes.
Cut & Convert
Parts can be cut, profiled, laminated or converted to suit the job.
Collect Or Deliver
Orders can be collected from our warehouse or delivered nationwide.
Laminated Foam Cushions & Layered Foam Solutions
We manufacture laminated foam products by bonding different foam grades together to create the right balance of comfort, support and performance. Lamination is ideal for seating cushions, mattress toppers, specialist padding and applications where a single foam grade does not provide the required feel or structure.
- ✓ Multiple Foam Grades Bonded Together
- ✓ Comfort & Support Layering
- ✓ Seating & Upholstery Cushions
- ✓ Mattress Toppers & Specialist Padding
- ✓ One-Offs & Repeat Production
All Foam Products
Explore our range of foam products designed for various applications.
Polyurethane Foam Sheets
General-purpose PU foam for seating, packaging, crafts.
Memory Foam Sheets
Viscoelastic comfort—pressure relief & support.
Reconstituted Foam Sheets
High-density recycled foam for heavy-duty use.
Gravidry
Open-cell foam engineered to drain and dry quickly.
Standard Foam Cushions
Everyday cushions cut to size for chairs & benches.
Closed Cell Foam
Water-resistant, buoyant, easy to wipe clean.
Foam Scrim
Scrim-backed foam for upholstery & panel work.
Polyurethane Foam Sheets
General-purpose PU foam for seating, packaging, crafts.
Memory Foam Sheets
Viscoelastic comfort—pressure relief & support.
Reconstituted Foam Sheets
High-density recycled foam for heavy-duty use.
Gravidry
Open-cell foam engineered to drain and dry quickly.
Standard Foam Cushions
Everyday cushions cut to size for chairs & benches.
Closed Cell Foam
Water-resistant, buoyant, easy to wipe clean.
Foam Scrim
Scrim-backed foam for upholstery & panel work.