CMS Foam Services

Bespoke Foam Solutions

We manufacture bespoke foam products tailored to your exact requirements — from precision cut-to-size foam and custom inserts to bonded and laminated foam constructions. Whether you need a one-off prototype or repeat production, we deliver consistent, high-quality results.

Chat with our team

Trade, OEM, bespoke and volume production enquiries welcome.

What We Offer

  • Cut to sizeAny shape or dimension
  • Foam insertsProtective & presentation
  • LaminationBonded multi-layer foam
  • Foam typesPU, memory, recon & more
  • SupportTechnical guidance available

Send drawings, dimensions or a brief — we’ll help you get to the right solution quickly.

Create Your Perfect Fit

Optional Extras

Foam swatch preview

Bespoke foam, built around your requirement

Every application is different. That’s why we manufacture foam components to your exact specification — whether that’s simple cut panels, intricate packaging inserts or layered constructions combining multiple foam grades.

Our team works with you to understand the use case and recommend the most suitable material, density and construction method.

What we manufacture

  • Cut to size foam sheets and blocks
  • CNC-cut foam components and shapes
  • Custom foam packaging inserts
  • Bonded and laminated foam products
  • Seating, bedding and industrial foam parts

Industries we support

  • Furniture and upholstery manufacturing
  • Medical and healthcare equipment
  • Protective packaging and logistics
  • Automotive and engineering
  • Retail display and presentation
Manufacturing Capabilities

From Cutting to Finished Components

Our in-house conversion services allow us to cut, shape, insert and laminate foam for one-off projects and repeat production.

Our core foam services

Cut to size foam

Precision cutting to any dimension, from single pieces to batch production. Suitable for upholstery, mattresses, seating and industrial use.

Foam inserts

Custom-designed inserts to protect, present and secure products during transport or display.

Foam lamination

Bonding multiple foam layers together to achieve specific comfort, density or structural performance.

Material selection

Guidance on choosing the correct foam grade, density and construction for your application.

Create Bespoke Laminated Cushions

Top Layer

Bottom Layer

Optional Extras

Top Layer

Bottom Layer

Typical applications

Bar Seating

Custom laminated foam seating engineered for long-lasting comfort and support in bars, pubs and hospitality venues.

Bench Seating

Custom laminated foam cushions designed to provide lasting comfort, support and durability for commercial and residential bench seating.

Mattress Toppers

Layered foam mattress toppers engineered to combine pressure relief, comfort and support for a more restful night's sleep.

Laminated Cushions

Custom laminated foam cushions combining soft comfort layers with supportive base foams for enhanced seating comfort and durability.

Frequently Asked Questions

Custom Foam & Lamination Information

Open each section below to learn more about laminated foam, custom cutting, foam grades and our bespoke calculators.

Laminated foam is created by bonding two or more foam grades or thicknesses together to form one finished piece. This allows the construction to be tailored for comfort, support, durability or cost.

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