Precision Cutting
CNC Foam Contouring
Complex foam profiles cut accurately from digital drawings, templates or supplied dimensions.
Send Your DrawingCMS Foam Services
CNC Contouring Services
We provide CNC contouring services for customers requiring accurately cut foam parts, shaped components and repeat production work. Whether you have a finished drawing, DXF file, PDF, sample or rough sketch, our team can review your requirement and help turn it into a finished foam component.
Upload Your Drawing
Trade, OEM, bespoke and repeat production enquiries welcome.
What We Can Help With
- File typesPDF, JPG, PNG, ZIP
- Drawing filesDXF / DWG in ZIP
- Order sizeOne-offs to production runs
- Cut types2D profiles and shaped foam parts
- SupportTechnical review by our team
For the best results, include dimensions, thickness, quantity, foam grade and any critical tolerances if known.
What is CNC contouring?
CNC contouring is a precision cutting process used to manufacture shaped foam parts from digital drawings or reference patterns. It is ideal for applications where consistency, repeatability and clean finished shapes are important.
This process is commonly used for furniture components, packaging inserts, seating parts, protective foam sections, upholstery components and many other custom foam products.
What we can cut
- Custom foam shapes and components
- Furniture and upholstery foam parts
- Packaging inserts and protective sections
- Support pads, seat shapes and layered pieces
- Prototype, bespoke and production-run parts
Why customers choose CNC contouring
- Accurate and repeatable cutting
- Clean finished shapes from supplied drawings
- Suitable for one-offs and larger batch work
- Improves consistency across repeat orders
- Helps reduce manual cutting time and variation
How the process works
If you already have a drawing, simply send it over and our team will review the file and assess the best route for manufacture. If you do not have a finished drawing, we can still review a sample, sketch or reference file and advise from there.
We can support customers requiring individual bespoke parts as well as businesses needing repeat production work with consistent dimensions and reliable turnaround.
Typical information to include
Drawing type: DXF, DWG, PDF or sketch
Material: Foam grade if known
Thickness: Required finished thickness
Quantity: One-off, batch or repeat production
CNC Manufacturing
Precision Foam Cutting Capabilities
Our CNC machinery allows us to manufacture accurate, repeatable foam components for bespoke projects and ongoing production.
Bespoke Profiles
Shaped Foam Components
Custom shapes and profiles manufactured in a wide range of foam grades, sizes and thicknesses.
View The Process
Repeat Manufacture
Production Foam Parts
Consistent repeat cutting for manufacturers requiring reliable dimensions across ongoing production.
Discuss ProductionBenefits of CNC contouring
CNC contouring is ideal where accuracy, consistency and efficient repeat manufacture are important.
Accurate cutting
Digital cutting helps achieve clean, repeatable shapes across one-offs and production batches.
Consistent repeat work
Once a part has been approved, repeat runs can be produced with far greater consistency than manual methods.
Efficient production
CNC cutting helps streamline manufacture for shaped parts, helping reduce manual trimming and rework.
Bespoke capability
Suitable for customers needing custom parts, prototypes, unusual shapes or made-to-order foam components.
Protective Packaging
What are custom foam inserts?
CNC contour cutting allows us to manufacture bespoke foam inserts designed to securely hold, protect and present products during storage, transport and display.
Using digital drawings, measurements or supplied products, we can create precision-cut cavities tailored to your exact requirements.
Send Us Your DesignCustom foam inserts are widely used for flight cases, tool storage, presentation cases, instrumentation, electronics, medical equipment and protective packaging where a professional appearance and reliable protection are essential.
What we can manufacture
- Custom case and flight-case inserts
- Protective packaging and transit foam
- Tool-control and shadow-foam layouts
- Presentation and display-case inserts
- Multi-layer precision-fitted assemblies
Why customers choose custom inserts
- Protect valuable products during transport
- Professional presentation and organisation
- Precision-cut cavities for a secure fit
- Repeatable production from digital designs
- Suitable for prototypes and volume production
Recent Examples
Custom Insert Applications
Examples of precision-cut foam inserts manufactured for protective cases, presentation and organised component storage.
Protective Packaging
Protective Equipment Insert
Precision-cut cavities designed to hold valuable equipment securely during transport and storage.
Discuss Your Insert
Presentation Cases
Presentation Case Insert
Clean, organised presentation with accurately cut cavities providing reliable product protection.
Send Your Requirements
Component Storage
Multi-Component Insert
Organised storage for multiple components, accessories and equipment within one protective case.
Start Your ProjectInformation to send with your enquiry
The more information you can provide, the quicker and more accurately we can review the job and advise on the best route.
- Drawing, sketch or reference file
- Finished dimensions
- Foam grade if known
- Thickness required
- Quantity required
- Any critical tolerances or key details
Quick guide
- Accepted filesPDF, JPG, PNG, ZIP
- DXF / DWGPlease place in ZIP
- SketchesAccepted for review
- QuantitiesOne-off to repeat production
- Lead timesQuoted on enquiry
Send us your CNC enquiry
Complete the form below and attach your drawing or supporting file. Our team will assess the job and come back to you.
Upload your file
Please provide as much detail as possible so we can review your enquiry accurately.
Typical applications
CNC contouring is used across a wide range of foam conversion and manufacturing applications.
Soft Play & Children's Products
Soft-play shapes, safety padding, climbing features and custom foam components for children’s play areas.
Protective packaging
Custom inserts, presentation foam and shock-absorbing protective parts.
Medical & support
Pressure care parts, support pads and shaped medical foam components.
Industrial applications
Specialist cut parts for cases, enclosures, protection and engineered uses.
Frequently Asked Questions
Before Sending Your CNC Enquiry
Open each section below for guidance on files, project information, sketches, repeat production and foam selection.
We recommend PDF, JPG, PNG or ZIP files. DXF and DWG files should be placed inside a ZIP before uploading.
Please include dimensions, thickness, quantity, foam grade and any critical tolerances where possible.
Yes. If you do not have a finished drawing, send what you have and our team will review it.
Yes. We can assist with both one-off bespoke jobs and repeat CNC production runs.
Yes. Include the intended use in your enquiry and our team can advise on suitable foam options.